# BSOP 330 Week 5 Problems

BSOP330 Master Planning, Week 5, Problem 1

MASTER PRODUCTION SCHEDULE

MAKE-TO-STOCK

 WEEKS 1 2 3 4 5 6 7 8 9 FORECAST 300 100 10 120 30 260 300 50 400 BOOKED ORDERS 50 40 80 10 50 50 MPS DUE 250 250 250 500 MPS RELEASED 250 250 500 PAB BEGIN PAB 500 200 100 60 190 160 150 100 50 150 ATP 20 160 150 500

Beginning PAB prior to week number one is 500.

If the forecast is larger than the book orders, complete the MPS using the forecast demand. If the booked orders is larger than the forecast complete the MPS using the booked orders

Lead-time for MPS releases is one week.

All MPS releases must be in lot sizes of 250 units.

Period order coverage is one period.

INSTRUCTIONS

1.         Complete the MPS due line and the MPS released line.

2.         Complete the PAB line.

3.         Complete the ATP line.

BSOP Master Planning, Week 5 Assignment, Problem Two

Make-to-Stock MPS

 WEEKS 1 2 3 4 5 6 7 8 9 10 FORECAST 100 50 30 70 10 20 25 10 20 50 BOOKED ORDERS 0 0 20 0 20 5 10 30 10 20 MPS DUE 200 200 MPS RELEASED 200 200 POH OR PAB 200 100 50 20 150 130 110 85 55 35 185 ATP 0 125 180

GIVENS FOR THE MPS PROBLEM:

1.         Beginning on-hand inventory prior to week one is 200 units.

2.         If the forecast is larger than the book orders, complete the MPS using the forecast demand. If the booked orders is larger than the forecast complete       the MPS using the booked orders

3.         Lead-time for MPS planned orders is one week.

4.         All MPS releases must be in lot sizes of 200 or multiples of 200.

REQUIRED:

Complete the MPS due and MPS planned lines.

Calculate the new projected on-hand inventory line.

Calculate the ATP line for the entire MPS.

BSOP330 Master Planning, Week 5, Problem 3

Forecast Disaggregation

 Product Family Blenders Model Number Percent of the Annual Forecast B-100 10.00% B-200 7.00% B-300 25.00% B-400 30.00& B-500 12.00% B-600 16.00% Total 100.00%

Note: the total percentage must equal exactly 100%.

If the aggregate forecast for the family of blenders for the month of September is 5,000 units, complete the chart below.

 Product Family Blenders Model Number September Monthly Forecast Weekly Forecast Divide by 4 B-100 500 125 B-200 350 87.5 B-300 1250 312.5 B-400 1500 375 B-500 600 150 B-600 800 200

Required: Complete the chart above and submit to the Dropbox.

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